I used six different Forestner bits in a scrap of Baltic Birch ply to make a template. I attached a 3/4" o.d. bearing and a lock ring to the shaft of the bit. This combination cuts a hole with the bottom the same size as the template, but with an outer hole 3/8" in diameter less than the template. I used a 3/4" forestner bit to drill pilot holes in the four smallest drawers to avoid damaging the rim as I plunged the bit. I kept those pilot holes a little shallow so the router would remove the mark left by the forestner bits centre spur. The other eight drawers pulls are large enough so that I was able to keep the router bit well away from the rim. I didn't withdraw the bit while it was rotating, and I kept the router moving until the bit stopped so the bottom of the hole wouldn't get a burned spot. I like this solution, it’s considerably cheaper than metal pulls, and the look picks up on the circular dog holes. Graduating the holes meant I can get two fingers into the pulls for the heavier drawers.The drawers are given two coats of polyurethane and the full exension side mount slides are attached. I dislike the look of slides but I like the feel of a heavy tool drawer on ball bearings.Installed!The Blogs
Bench Making- The Carcass
Bench Making- The Legs and Base
Bench Making- Top Dovetails
Bench Making- Mounting the Tucker
Bench Making- The Top
Bench Making- Modifying the Twin Screw
Bench Making- The Drawers
Bench Making- Final Assembly
Bench Making- Completed Work
Bench Making- The Specs



